Bulletin TD-810

Tray & Walk-In Dryers

 Gas, Electric, Steam And Hot Water Dryers. Batch Type And Conveyor Dryers.
  Ideal for shelf processing applications such as Drying, Dehydrating, Pre-heating or any other heat processing of large or numerous parts at 1500C.

Batch Type

Continuous Type

Batch Type Conveyor Dryers.

Continuous Type Conveyor Dryers

Applications
The SAKAV Dryer has been developed to offer an economical answer to a wide range of applications like

·         Animal Feed

·         Calcium Carbonate

·         Catalysts

·         Ceramic paper and board

·         Cereals

·         Charcoal Briquettes

·         Chemicals

·         Clays

·         Collagen Casings

·         Extruded Products

·         Fertilizers

·         Food and Ingredients

·         French Fries

·         Glue

·         Natural and Synthetic Fibres

·         Polyurethane Foam

·         Silica Gel

·         Soap

·         Starch

·         Synthetic Rubber

·     Vegetables

 

SAKAV offers Dryers in standard sizes or can be custom built to suit specific requirement.

·          Dehydrators

·         De-watering Dryers

·         High Speed Suction Dryers

·         Pre-dryers for the food industry

·         Product assessment

·         Services & Spares

·         Test Equipment

·         Training of Customer Staff

·         Single Conveyor Dryer

·         Multi-Stage Single Conveyor Dryer

·         Multiple Conveyor Dryer

·         Heavy Duty Conveyor Dryer

·         Multi-Purpose Vegetable Dryer

FEATURES

·         Hygienic and Powerful Fan Units

Case less Plug type Fans to specific design

Guarded for Safety yet Fully Cleanable

New HIFLO direct coupled fans upto 55 kW

·         Band Cleaning - enables a wide range of coated products to be handled (Optional)

·         Variable Drive Speed - controls the product residence time accurately. Band speeds from 1.5 to 4.5 metres /min.

·         Hygienic Design - achieved through ample access doors for cleaning and maintenance together with stainless steel contact parts.

·         Efficient Design - has been achieved by the re-use of air. Lower air velocities can be used to minimize product damage.

·         Variety of Belt Types - means a greater range of product shapes and sizes can be handled whilst allowing maximum airflow.

·         External Infeed Section - helps to remove fines before product enters the dryer.

·         Construction - typically manufactured in painted mild steel with stainless steel contact parts, a totally stainless steel option is available. Insulation is 50mm thick rockwool.

·         Product Tumbling Action - as product transfers from a one conveyor to the next, assists even drying

·         Air/ Vapour Tight Construction

·         Excellent Air Flow Control

·         Multizone Temperature Profiles

·         Flexible Feed Rates

·         Gentle Handling of Materials

·         Integral Cooling Options    


Conveyor Dryers
DESIGN - MANUFACTURE INSTALLATION AND  TESTING

Design:
Fully experienced design engineers using the latest AutoCAD systems

Process Development:
Design and Product development for individual customer requirements.

Conveyor Dryers
Complete Conveyor Designs:
Designed by own Conveyor Division and manufactured to highest standards in Stainless Steel Combinations or Plain or Coated Steels.

Dedicated Commitment
We are committed to supply the right equipment for the individual need of our clients, on the basis of our continuous development and improvement strategy. 
SAKAV is capable of supplying the most efficient drying systems, and continually upgrade and extend the range of applications and processes. High priority is given to system control, ease of access for cleaning and maintenance.
Our scope of services comprise, process technological dimensioning on the basis of product examination, in many cases carried out at our premises using one of demonstration dryers available. 

STANDARD FEATURES

Model No.

Dimensions

Inner                           Outer

Rating

Tray Size in cm

No. of Trays

Motor

Temp.

SD-101

68 x 51 x 125

51 x 42 x 78

2 KW

38 x 50 x 4

8

1/8 HP

30 - 1500C

SD-102

75 x 75 x 160

61 x 61 x 110

4.5 KW

60 x 60 x 4

10

1 HP

30 - 1500C

SD-103

150 x 75 x 160

132 x 61 x 110

9 KW

60 x 60 x 4

20

1 HP x 2

30 - 1500C

SD-104

221 x 134 x 172

172 x 87 x 152

12 KW

72 x 72 x 4

40

1 HP

30 - 1500C

SD-105

221 x 134 x 172

172 x 87 x 152

-

72 x 72 x 4

40

1 HP

30 - 1500C

SD-106

221 x 233 x 172

172 x 186 x 152

21 KW

72 x 72 x 4

80

1 HP

30 - 1500C

SD-107

221 x 233 x 172

172 x 186 x 152

-

72 x 72 x 4

80

1 HP

30 - 1500C

GAS, ELECTRIC, STEAM CONVEYOR TYPE AUTOMATIC DRY 

Model

No. of

Layer

Width of Conveyor Net

Size

Gas/ Steam

/ Electric

Motor

Length of Conveyor net

Temp

SD 201

3

76 cm

5.5 M

40 KW

2 HP x 1

16 M x 2

30 - 1500C

1 HP x 2

SD 202

5

76 cm

7.5 M

72 KW

5 HP x 1

36 M x 2

30 - 1500C

2 HP x 4

SD 203

7

76 cm

7.5 M

84 KW

3 HP x 1

50 M x 2

30 - 1500C

2 HP x 4

SD 204

2

126 cm

6 M

84 KW

5 HP x 1

Circular Type Conveyor

30 - 1500C

3

4

1 HP x 4

5


Conveyor Dryers


Conveyor Dryers

TECHNICAL SPECIFICATIONS

Model No.

Weight

Burner Capacity

Electric Power

SD 300

3000 Kgs

500,000 Btu/hr (146 kW)

3 Phase, 15 amps

SD 500

3250 Kgs

500,000 Btu/hr (146 KW)

3 Phase, 15 amps

SD 800

3500 Kgs

750,000 Btu/hr (220 KW)

3 Phase, 15 amps



Model No.

A

B

C

Nominal Capacity

Effective Area

SD 300

6070

900

1420

300 Kg/ Hr

11.5 M

SD 500

6070

1200

1715

500 Kg/ Hr

15.5 M

SD 800

7650

1400

1715

800 Kg/ Hr

20.7 M


Conveyor Dryers


CONSTRUCTION

SINGLE CONVEYOR DRYER
SINGLE CONVEYOR DRYER

The Single Conveyor Dryer offered by SAKAV today is the result of this production experience. Whether it is a two-foot wide unit drying an expensive pharmaceutical product or a 12-foot wide machine producing at the rate of 40,000 kilograms per shift, the components such as fans, heating systems, conveyors, chain, panels and other equipment are carefully selected to meet specific production requirements. 

The decision to use alternating air circulation, product cooling, feeding systems etc. is based on product, process and SAKAV experience. The use of multizone temperature is unique to conveyor dryers and provides maximum efficiency at each point of the heating / drying process.

Modern dryer design plus factory modular pre-assembly provides an additional value customer who uses a SAKAV Conveyor Dryer. 

MULTI-STAGE SINGLE CONVEYOR DRYER

MULTI-STAGE SINGLE CONVEYOR DRYER


Many products previously difficult to dry using normal drying techniques may now be effectively dried on the SAKAV Multistage Single Conveyor oven. Essentially a single machine incorporating separate drying conveyors and temperature controlled zones for varying loading, drying times, temperatures, and humidities. It has many advantages such as

·           Minimizes sticking to conveyor by transferring product from one conveyor to another at the ideal point in the drying cycle.

·           Ensure product turnover for more uniform drying.

·           Multi-zone temperature control for best temperature profile.

·           Multiple air reversals for maximum uniformity in final dried product.